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This paper describes the implementation of innovative 3D-printed laboratory equipment linked to inquiry-based learning activities designed to improve learning, increase engineering identity and motivation, and foster a growth mindset in students taking undergraduate level mechanical vibrations courses, control theory courses, and associated laboratories. These innovative designs create new opportunities for hands-on learning, are low-cost, portable, and can be adapted for use in multiple science and engineering disciplines. The learning activities are based on the POGIL model, which has been used across a variety of disciplines including engineering. We describe the features of three separate devices (spring-connected sliding carts, compliant parallel arms with fixed-free ends and a slider mass, and a pendulum with variable tip load) implemented using a quasi-experimental approach with 510 duplicated students across three semesters during the COVID-19 pandemic in multiple lecture courses and laboratory sections. We also present an assessment of impact based on descriptive statistical analyses of survey data for student-reported learning gains and pre-post paired comparison tests on validated instruments measuring perceptions of engineering identity, engineering motivation, and growth mindset. Further, we conducted a student focus group and include salient instructor observations. Results show most students participating in the learning activities using these devices report that it supported their learning “a lot” or “a great deal.” In addition, on six of seven surveyed learning outcomes, most students reported feeling confident enough to complete them on their own or even teach them to someone else. Our data did not show a measurable impact on engineering identity, engineering motivation, or growth mindset, though it does suggest further investigation is merited. 

Abstract Learning by doing has proven to have numerous advantages over traditionally taught courses in which the instructor teaches the topic while students remain passive learners with little engagement. Although laboratories give hands-on opportunities for undergraduate mechanical engineering students, they have to wait for a semester for the lab course for instance the prerequisite of the vibrations and control laboratory is the mechanical vibrations course. Since the nature of the dynamics branch consisted of dynamics, vibrations, and control theory courses are highly mathematical, students struggle comprehending the introduced topic and relate the theory to its real-world application area. Furthermore, it’s almost impossible for an instructor to bring the existing educational laboratory equipment to the class since they are bulky and heavy. The advents in manufacturing technology such as additive manufacturing bring us more opportunities to build complex systems new materials. This study presents the design, development, and implementation of low-cost, 3D printed vibratory mechanisms to be utilized in mechanical vibrations, control theory courses along with their associated laboratories. A pendulum, cantilever beam integrated with springs, and a rectilinear system consisted of two sliding carts, translational springs, and a scotch yoke mechanism are designed. The main parts of the mechanisms are 3D printed using polylactic acid (PLA), polyethylene terephthalate glycol (PETG), and thermoplastic polyurethane (TPU).